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Straight Jackin’ | 2009 Harley-Davidson FLHX

Pickard’s Sugah Daddy

By Brian Wilcher, Photography by John Jackson

They say one man’s trash is another man’s treasure: case in point, the woeful ’09 Harley FLHX Jevon Lau of Pickard USA stumbled upon at auction last year.

Pickard USA would like to dedicate the build to its friend and employee Mark Adams, as well as his family.  Mark was an integral part of this build and had his hands on everything from start to end on this project.  He helped with fabrication, assembly, wiring, and most importantly he built this badass motor. On 1/26/12, Mark was hit by a car on the side of the highway when he was helping a stranded motorist. Mark will be missed by many. Rest In Peace.
Pickard USA would like to dedicate the build to its friend and employee Mark Adams, as wel

“It was completely smashed,” Lau recalled. “The frame was so jacked up. We figured it would give us the perfect opportunity to design a shop bike that would not only display all our new bagger products—as well as parts from other supporting manufacturers—but also create something that would take the bagger to a whole other level. And, since we wanted to have the bike ready for the 2011 V-Twin Expo, we only had three months to finish it.”

So, with no time to spare, the salvaged bike was completely stripped, and its transformation from stock Harley to far-out showpiece started with the badly damaged frame.

“The frame was modified with an arched backbone, single curved down tube and new frame rails to give it more of an old-school chopper look,” Lau explained. “The only thing left stock was the swing arm and sub-frame.”

The stock tank was ditched in favor of a pair of custom-fabricated split tanks that would accentuate the frame’s sexy curved spine. Next came a café racer/pro street-inspired one-off solo seat wrapped and stitched by Saddlemen.

When the time came to bolt the rear end back on, Lau and his crew knew that run-of-the-mill bags would have no place on the rump of this sexy beast.

“We called Derk at Bad Dad and told him about our new build,” Lau recalled. “He jumped on board and sent us a set of Bad Dad’s new extended, shaved bags that feature a special hinge that allows the lids to come up and away from the bike and eliminate the need for latches—it’s the cleanest setup we’ve seen so far. He also sent us an extended rear fender with flush-mount lights and the company’s new hide-a-plate.”

To adjust the ride height, Lau called Corey from Arnott, who contributed one of its 12-inch air ride systems, which come complete with everything you need to raise or slam your bike to your personal satisfaction.

With all the sheetmetal in place, Lau knew that Pickard had the perfect rear wheel to get Sugah Daddy rollin’.

“Our new two-piece wheel called the Black Sugah completed the look. We were able to squeeze a 200mm tire in the rear and mount a matching pulley and rotor to complete the set.”

When it came time to overhaul the motor, this time it was his buddy, Luke at Feuling, who got the call.

“He sent over a complete Feuling kit, that included its signature cam plate, high-flow oil pump, lifters, adjustable pushrods, cams, and gaskets, which takes a lot of the guesswork out of putting a motor together,” Lau said appreciatively.

Next, the crank was sent out to be lightened and balanced while the heads got a nice port-and-polish. When it was time to put the engine back together, in went a set of forged CP pistons. And to add the finishing touch, Joe at Marin Bros. Exhaust fabbed up a one-off two-into-one pipe with heat shields and a custom billet tip sent to him by Lau.

Lau and his team settled on an inverted frontend with air ride, which made mounting a system for the scalloped front fairing and Kicker Audio stereo components a rather daunting task.

“We had to machine some brackets and modify the stock ones to clamp onto the forks, while allowing enough clearance between the headlight and our 26-inch Black Sugah front wheel.” Lau explained. “Our friend Randy at B’Cool Fenders finished it off with his heavy-duty 12-gauge wrap-around steel fender.”

The finishing touches came courtesy of Gary Queen from Other Side Custom Painting, whom Lau knew was the only painter who could get the bodywork, molding, and paint done in a week’s time.

“His crew worked day and night to get it done, and the paint came out flawlessly,” Lau emphasized. “We decided to do a couple shades of metallic blue, pearl white, and some lime green pinstripes in a clean pattern that would really highlight the unique aspects of the bike.”

So there you have it—from outhouse to penthouse, from junkyard to genius. I wonder how green with envy the original owner would be if he saw his wrecked bike now? Lime green, perhaps? B

Speck Sheet

General
OwnerJevon Lau
ShopPickard USA
Shop Phone(972) 231-1298
Websitepickardusa.com
Year/Make/ Model’09/H-D/Flhx
Fabrication/ WeldingJevon Lau
AssemblyPickard USA
Build TimeThree Months
Engine
Year/Type/Size’09/H-D/110Ci
BuilderPickard USA
CasesSE
FlywheelsH-D
RodsH-D
PistonsCp
CylindersH-D
HeadsH-D
ValvesH-D
RockersH-D
Rocker BoxesH-D
PushrodsFeuling
Pushrod TubesH-D
CamsFeuling
LiftersFeuling
CarbMikuni
Air CleanerPickard USA
IgnitionHeartland
ExhaustMartin Bros.
Transmission
Year/Make/Type’09/H-D/Six-Speed
CaseH-D
GearsH-D
ClutchH-D
Primary DriveH-D
Frame
Year/Type’09/Modified
Rake35 Deg
StretchA Little Bit
Suspension
ForksAmerican Suspension
LengthLowered 1-Inch
ModificationsAir Ride
Triple TreesAmerican Suspension
SwingarmH-D
ShocksArnott Air Ride
Wheels, Tires, And Brakes
Front
Wheel BuilderPickard USA
Wheel Size26 X 3.75
Tire/SizeVee Rubber/ 120/50/26
CalipersHD
RotorsPickard USA
Rear
Wheel BuilderPickard USA
Wheel Size18 X 5.5
Tire/SizeVee Rubber/ 200/50/18
CaliperH-D
RotorPickard USA
Pulley/SprocketPickard USA
Finish/Paint
ColorsBlues And Pearl White
ManufacturerPPG
PainterGary Queen, Other Side Customs
GraphicsGary Queen
MoldingGary Queen
Plating/ PolishingClassic Components
PowdercoatingIndustrial Spray Paints
Accessories
Front FenderB’cool
Fender SpacersPickard USA
Rear FenderBad Dad
Gas TankPickard USA
Gas CapPickard USA
Oil TankH-D
GaugesMedallion
HandlebarsPickard USA
GripsTodd’s Cycles
Risers PickardUSA
Hand ControlsSwitch Blade
FloorboardsPickard USA
Foot ControlsPickard USA
HeadlightH-D
TaillightBad Dad
License MountBad Dad
Sea Saddlemen/ Pickard USA
Side Covers Arlen Ness
SaddlebagsBad Dad Shaved Bags
Saddlebag LidsBad Dad/Epoc Designs
FairingPickard USA
WindscreenKlock Works
StereoMedallion
AmpKicker
SpeakersKicker

By Brian Wilcher
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