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Customs First | 2003 Harley Davidson Road Glide

Performance Machine's 40th Anniversary Bike Is For Real

By Billy Bartels, Photography by Toph Bocchiaro
2003 Harley Davidson Road Glide Cover Spread

PM's 40th Anniversary Bike
It's no secret to any bagger aficionado that many (if not most) Harley Touring rigs rarely leave the big city. Ever since the lowered Street Glide came out five years ago, the focus for these bikes shifted a bit from touring to custom. Many of the attributes that make the FL family fine touring rides also make them very practical city bikes with comfort and storage to spare. And if you don't need much storage, there's always room for a bigger sound system, right?

Now that in the last few years the customizing options have exploded for these bikes, they don't have to play geeky little brother to bikes like the Softail. In fact, we'd go so far as to say that you'd have a hard time making any Softail a better touring bike than the stripped-down, performance-oriented FL shown here. Even with a windshield and bolt-on bags, you'd only succeed in making an awkward-looking 'Tail, as nothing eats miles like an FL, even one with no fairing. Baggers have quite simply evolved into Custom Touring/City Cruisers.

Performance Machine tossed the keys to this '03 Road Glide to Roland Sands' RSD design shop to make it a fitting tribute to the storied brand's 40th anniversary, and (of course) make an eye-catching statement to showcase all of PM's many products for the FL chassis. Not one to shy away from his (or PM's) racing heritage, Roland and his team added a giant dollop of sportiness. Amazingly for a bike this radical looking is that it was accomplished using almost all bolt-on parts, with the exception of the gas tank, number plate and the Zippers 124-inch motor. But even that was based on modified stock cases and heads.

More of the big differences from a stock Road Glide involved unbolting parts rather than bolting them on. Removing the frame-mounted fairing (and its accompanying electronics) simplified the overall electrical system, which was stripped to just the essentials, run by a Zippers Thundermax unit and controlled with PM switchgear. Without a fairing or fork covers to tart it up, the stock FL frontend is a pretty homely unit, so it was replaced with an inverted 50mm fork from legendary Italian maker Marzocchi, adapted via an Alloy Art/Todd's Cycle conversion kit that takes some of the trail out of the bike to make up for the heavier-steering 21-inch front hoop. Wrapped in the faux-number plate, it has a high-voltage PIAA projector beam peeking out to light the way.

Rather than use an off-the-shelf fatty motocross bar, RSD bent one up to fit all the standard H-D-style 1-inch controls. The contrasting divots machined out of the crossbrace are mirrored all over the bike: on the shift linkage, heatshields, and elsewhere. In fact, the Contrast Cut theme extends off of the PM wheels and rotors and such to the whole rest of the bike, with nothing looking untouched. To put an exclamation point on the bike's sporting intentions, our Editor, Toph Bocchiaro, personally saw Mr. Sands grinding parts on it at triple digits...on a closed racecourse, of course. Especially cool on a bike that you could take off for a weekend or win a bike show, perhaps even at the same time.

SPEC SHEET
GENERAL
OWNER Performance Machine
(PM)
SHOP PHONE (800) 479-4037
SHOP WEBSITE performancemachine.com
YEAR/MAKE/MODEL '03/H-D/Road Glide
FABRICATION Rodney Aguiar
ASSEMBLY RSD
BUILD TIME Three months

ENGINE
YEAR/TYPE/SIZE '03/Twin Cam/124ci
BUILDER Zippers
CASES H-D
FLYWHEELS Zippers
RODS Zippers
PISTONS Zippers
CYLINDERS Zippers
HEADS H-D/Zippers
VALVES Zippers
ROCKERS Zippers
ROCKER BOXES H-D/RSD
PUSHRODS Zippers
PUSHROD TUBES AB Tech Billet
CAMS Zippers
LIFTERS Zippers
THROTTLE BODY H-D/Zippers
AIR CLEANER RSD
IGNITION Zippers
EFI CONTROLLER Zippers Thundermax
EXHAUST RSD Tracker True Dual
Headers and Slip-Ons

TRANSMISSION
YEAR/TYPE '03/Five-speed
CASE H-D (RSD Top Cover)
GEARS H-D
CLUTCH PM Hydraulic Clutch
Slave Conversion
PRIMARY DRIVE PM
FINAL DRIVE DID chain, w/ PM
Element rear sprocket

FRAME
YEAR/TYPE '03/FLTRI
RAKE 26 degrees
STRETCH None

SUSPENSION
FRONT Marzocchi
LENGTH Stock
TRIPLE TREES Alloy Art/Todd’s Cycle
REAR
SWINGARM H-D
SHOCKS Progressive Suspension

WHEELS, TIRES, AND BRAKES
FRONT
BUILDER/SIZE PM Element/21x3.5
TIRE/SIZE Dunlop/120/70-21
CALIPERS PM Radial Mount
Four-piston Contrast Cut
ROTORS PM Element
13-inch Floater
REAR
BUILDER/SIZE PM Element/18x5.5
TIRE/SIZE Dunlop/180/55-18
CALIPER PM four-Piston
Differential Bore
ROTOR PM Element 11.5-inch

FINISH/PAINT
COLORS Red, white, and
blue metallic
PAINTER Airtrix (Chris Wood)
GRAPHICS Diamond
PLATING/POLISHING PM
POWDERCOATING Olympic Powdercoating,
Santa Ana, CA

ACCESSORIES
FRONT FENDER None
REAR FENDER PM Phatour w/
recessed license plate
GAS TANK RSD
GAS CAP RSD Vintage
DASH None
GAUGES None
HANDLEBARS RSD (w/ RSD Moto
Risers)
MIRRORS None
HAND CONTROLS PM/Renthal
FOOT CONTROLS PM Contour
Contrast Cut
FLOORBOARDS PM Contour
Contrast Cut
HEADLIGHT PIAA 1100X Platinum
TAILLIGHT PM
TURN SIGNALS None
LICENSE MOUNT PM
SEAT Bitchin' Rich
SADDLE BAGS H-D
FAIRING Custom Numberplate
by RSD

By Billy Bartels
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